How Bucket Elevators Improve Material Handling in the Cement Industry

 

How Bucket Elevators Improve Material Handling in the Cement Industry

Efficient material handling is critical in the cement industry, where large volumes of abrasive materials must be transported throughout the production process. Bucket elevators play a key role in this operation by providing a reliable and efficient way to move raw materials, clinker, and finished cement between processing stages. These high-capacity conveyors enable vertical transportation, helping cement plants streamline their operations while minimizing manual handling and potential material loss.

Upgrading the Cement Handling Process

The cement industry relies on efficient, high-speed material handling to maintain consistent production rates. Bucket elevators contribute significantly to this process by lifting materials such as limestone, gypsum, and clinker between processing stations. These conveyors are designed to handle both fine and coarse materials, making them an excellent solution for moving raw ingredients into grinding mills or transferring processed cement to storage silos.

Some of the key benefits of using bucket elevators in cement production include:

  • Increased productivity – By automating the vertical transportation of bulk materials, bucket elevators help plants operate at a faster pace without bottlenecks.
  • Improved safety – By reducing the need for manual handling, bucket elevators lower the risk of workplace injuries associated with lifting and transporting heavy materials.
  • Minimized material degradation – Unlike some conveyor systems that may cause material breakdown, bucket elevators are designed to move cement-related materials with minimal spillage or degradation.
  • Space optimization – Since bucket elevators transport materials vertically, they save valuable floor space, allowing cement plants to optimize their layout for maximum efficiency.

With the right bucket elevator in place, cement manufacturers can significantly enhance their material handling capabilities, leading to smoother operations and higher overall output.

The Advantages of Custom Bucket Elevators

Not all bucket elevators are created equal, and in industries like cement production, where materials are abrasive and heavy, a one-size-fits-all approach rarely delivers the best results.

Custom bucket elevators provide a variety of advantages over standard, off-the-shelf options, including:

  • Tailored design – Custom-manufactured bucket elevators can be designed to fit the specific needs of a cement plant, accommodating factors like height restrictions, material types, and processing speeds.
  • Durability for harsh environments – Cement plants require rugged equipment that can handle extreme operating conditions. Custom-built bucket elevators are engineered to withstand elevated temperatures, abrasive materials, and continuous operation.
  • Longer service life – Investing in a custom solution reduces the need for frequent repairs and replacements, ultimately lowering maintenance costs and downtime.
  • Optimized efficiency – A bucket elevator designed specifically for a cement plant’s workflow will operate more efficiently than a generic model, improving throughput and reducing energy consumption.

Custom fabrication allows cement plants to implement bucket elevators that are built for their exact requirements, leading to more reliable performance and greater long-term savings.

Heavy-Duty Bucket Elevators from Materials Handling Equipment

Materials Handling Equipment (MHE) provides durable and long-lasting bucket elevators for the cement industry. We have more than a century of experience in manufacturing industrial-grade conveyors, so we design and fabricate bucket elevators that outperform standard options.

MHE bucket elevators are built using wear-resistant materials, making them capable of handling the extreme demands of cement production. We specialize in custom solutions, tailoring each conveyor to fit the precise specifications of our clients. Whether a plant needs a high-capacity conveyor for moving large volumes of raw materials or a compact elevator for tight spaces, our team delivers solutions that enhance efficiency and longevity.

We Offer Custom Solutions for Cement Handling

A well-designed bucket elevator is essential for maintaining smooth and efficient bulk material handling in a cement plant. At MHE, we don’t offer cookie-cutter solutions—we manufacture bucket elevators that are built to handle the specific challenges of cement production.

Learn More

If you’re looking for a reliable, heavy-duty bucket elevator for your cement plant, Materials Handling Equipment has the expertise needed to deliver the right solution. Contact us today to learn more about how our custom bucket elevators can enhance the efficiency of your cement production process.

Bucket Elevators in Agriculture: Boosting Productivity in Grain Handling

Loading corn for storage at a grain elevator

Grain processing facilities face numerous challenges when it comes to handling bulk materials efficiently. From managing high volumes of grain to preventing contamination and maintaining strict safety standards, every step of the process requires precision. Additionally, facilities must continuously seek ways to enhance productivity without compromising worker safety or product integrity.

One of the most effective grain-handling solutions available today is the bucket elevator. These conveyor systems offer a streamlined approach to transporting bulk materials vertically, optimizing processing efficiency while reducing manual labor. In this article, we’ll explore the challenges faced by grain processors and provide examples of how bucket elevators can provide an efficient and reliable solution.

The Bulk Material Challenges Faced by Grain Processing Facilities

Handling large volumes of grain presents unique difficulties that impact both productivity and profitability. Some of the most common challenges include:

  • Material degradation – Grain is prone to breakage and dust formation during handling, which can reduce product quality and create hazardous conditions.
  • Storage and transport limitations – Moving grain efficiently through a facility requires equipment that can handle bulk materials without excessive downtime or maintenance.
  • Cross-contamination risks – Different types of grain require careful separation to prevent contamination, which can be difficult when using inefficient conveyor systems.
  • Compliance with safety regulations – Dust explosions and equipment malfunctions pose serious risks in grain processing plants, making the selection of the right material-handling equipment critical.

The Value of Bucket Elevators in Grain Handling

Bucket elevators play a crucial role in modern grain-handling solutions by providing a highly efficient means of vertically transporting bulk materials. These systems are designed to move massive quantities of grain with minimal energy consumption, helping processing plants maintain a steady workflow while reducing labor costs.

Some key benefits of bucket elevators in grain handling include:

  • High efficiency – Bucket elevators transport grain vertically, reducing the need for additional conveyor systems and optimizing space usage.
  • Reduced grain damage – Unlike augers or other mechanical conveying methods, bucket elevators move grain with minimal friction, preserving product quality.
  • Dust control – Enclosed bucket elevator designs help contain dust, lowering the risk of explosions and maintaining a safer work environment.
  • Increased automation – Integrating bucket elevators into grain-handling solutions streamlines operations, reducing manual labor and boosting overall productivity.

With their ability to handle bulk grain efficiently while maintaining the highest levels of quality and safety, bucket elevators are a valuable investment for processing facilities that want to optimize operations.

Heavy-Duty Bucket Elevators From Materials Handling Equipment

In the market for industrial bucket elevators, Materials Handling Equipment (MHE) stands out as a leader in custom solutions. Since our founding in 1927, we have been engineering heavy-duty bucket elevators built to withstand the most demanding processing environments. Our reputation is built on designing conveyors that deliver reliable performance for decades, even in the harshest conditions.

At MHE, we manufacture bucket elevators capable of handling a variety of materials, including grain, without excessive wear and tear. Our elevators feature:

  • Severe-duty construction – Built with abrasion-resistant materials for long-lasting durability.
  • Custom configurations – Tailored designs that fit seamlessly into your facility’s existing grain-handling solutions.
  • Low-maintenance components – Engineered for minimal downtime and easy servicing.

Unlike mass-produced options, our bucket elevators are custom-designed to match each client’s specific requirements, so they deliver superior performance when compared to off-the-shelf conveyors.

Schedule a Consultation

If your facility needs a high-performance bucket elevator that will provide lasting durability and efficiency, turn to Materials Handling Equipment. We have nearly a century of experience, and we are the trusted choice for custom grain-handling solutions that stand the test of time. Contact us today to learn more about our custom bucket elevators and how we can enhance your grain-processing operation

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Revolutionizing Waste Management in Pulp & Paper With Conveyor Technology

A tubular drag conveyor for the paper and pulp industry

The pulp and paper industry is part of an ultra-competitive global market, meaning companies need to operate efficiently, innovate constantly, and minimize downtime to stay ahead. With demand for paper products remaining strong, manufacturers face mounting pressure to reduce operational costs and maximize productivity. To thrive, pulp and paper plants must embrace new technologies, including advanced waste management systems. Taking advantage of modern conveyor solutions is a strategic way to streamline operations and maintain a competitive edge.

The Important Role of Waste Conveyors in Pulp & Paper Waste Management

Effective waste management is critical in the pulp and paper industry, where large volumes of byproducts such as wood chips, bark, sludge, and scrap paper are generated daily. Waste conveyors play a vital role in transporting these materials efficiently, preventing bottlenecks, and reducing the manual handling of heavy or hazardous waste.

By integrating high-performing waste conveyor systems, plants can improve workflow, maintain cleaner facilities, and reduce the risk of workplace injuries. Additionally, these systems help pulp and paper plants optimize their waste recycling and disposal processes, contributing to sustainability goals and cost savings.

The Need for Customized Waste Conveyors

Not all waste conveyors are created equally. Pulp and paper facilities operate in challenging environments with unique needs, making it essential to have systems tailored to their specific requirements. Waste conveyors in these plants must handle extreme conditions, such as heavy loads, high humidity, and exposure to abrasive materials. Off-the-shelf solutions may fail to deliver the durability and reliability needed in these demanding settings.

Customized waste conveyors are designed to meet the specific demands of each facility, ensuring optimal performance and longevity. By choosing a tailored solution, pulp and paper plants can achieve greater efficiency, minimize downtime, and maximize return on investment.

Custom Waste Conveyors Built to Last

At Materials Handling Equipment (MHE), we manufacture custom waste conveyor solutions that meet the rigorous demands of the pulp and paper industry. Our conveyors are engineered to handle heavy loads, resist corrosion, and operate efficiently in high-temperature and high-humidity environments.

MHE’s waste conveyors are built with durability in mind. For example, our drag conveyors are crafted using abrasion-resistant materials to make sure that they can withstand the wear and tear of daily use. Additionally, our bucket elevators and apron conveyors are designed to handle bulk materials efficiently while offering long-lasting reliability.

When partnering with MHE, you’ll receive a waste conveyor system tailored to your plant’s exact needs. Whether you need a conveyor to transport bark, sludge, or other byproducts, our team will work closely with you to develop a solution that integrates seamlessly with your facility and enhances overall efficiency.

Why Choose MHE for Pulp & Paper Industry Solutions?

Materials Handling Equipment is recognized as a trusted partner for the pulp and paper industry, offering innovative solutions that address the unique challenges of waste management. We have more than 90 years of experience, and we have built a reputation for providing reliable, high-quality conveyor systems that stand the test of time.

Our pulp and paper industry expertise allows us to deliver customized waste conveyors designed to handle specific byproducts and operating conditions. We take pride in crafting systems that maximize productivity and minimize downtime. Furthermore, our commitment to customer satisfaction ensures you receive ongoing support throughout the life of your conveyor system.

Schedule a Consultation With Our Team

Could your plant’s waste management processes benefit from an upgrade? Materials Handling Equipment offers customized waste conveyor solutions designed to meet the demands of the pulp and paper industry. Contact us today to learn how we can help your facility achieve greater efficiency and sustainability through our innovative waste conveyors.

 

The Advantages of Pan Conveyors in Cement & Power Generation

A pan conveyor producing a large mountain of coalPan conveyors are an indispensable tool for various industries, including cement manufacturing and power generation. Their ability to efficiently transport bulk materials, even under challenging conditions, makes pan conveyors a versatile solution for operations requiring reliability and productivity. By integrating pan conveyors into your facility, you can enhance throughput, reduce maintenance downtime, and optimize overall performance.

In this article, we’ll explore the pan conveyor benefits specific to the cement manufacturing and power generation industries.

Why Pan Conveyors Are Ideal for Cement Manufacturing

In cement manufacturing, pan conveyors are essential for transporting materials like clinker, limestone, and gypsum. These conveyors are designed to handle the intense heat, abrasive materials, and heavy loads that are common in this industry.

Some key benefits of pan conveyors in cement production include:

  • Durability – Pan conveyors are built to withstand extreme conditions, reducing the need for frequent repairs.
  • Precision handling – They offer smooth and controlled material movement, critical for maintaining product quality.
  • Versatility – Pan conveyors can transport materials both horizontally and vertically, making them adaptable to complex layouts.

By investing in pan conveyors, cement manufacturers can streamline their operations and reduce material spillage, contributing to a more efficient and sustainable production process.

Factors That Make Pan Conveyors Popular in Power Generation

The power generation industry relies on pan conveyors for transporting coal, ash, and other bulk materials needed to keep facilities running smoothly. Their ability to handle elevated temperatures and abrasive substances makes them a preferred choice for these demanding applications.

Pan conveyors are frequently utilized in power plants for:

  • Safely moving coal from storage areas to boilers or pulverizers
  • Transporting hot, abrasive ash away from combustion systems
  • Custom adaptations that support facility-specific needs, such as elevated or enclosed transport systems

With pan conveyors, power generation facilities can operate with greater efficiency and reliability, minimizing material loss and optimizing energy output.

Custom Pan Conveyors Offered by Materials Handling Equipment

Materials Handling Equipment manufactures custom heavy-duty pan conveyors that will meet the unique demands of your facility. Built with hard-wearing components and high-quality materials, MHE pan conveyors offer unmatched reliability and longevity.

Conveyor over heaps of gravel at an industrial cement plant

Some of the pan conveyor benefits you’ll enjoy when you partner with MHE include:

  • Elevated temperature capabilities – MHE pan conveyors are engineered to handle temperatures up to 1,000°F, making them ideal for extreme environments.
  • Custom designs – Whether you need horizontal, inclined, or vertical configurations, MHE delivers tailored solutions to fit your operations.
  • Minimal maintenance requirements – Thanks to durable construction and superior engineering, MHE conveyors require less upkeep, saving you time and money.

For industries like cement manufacturing and power generation, MHE’s commitment to delivering heavy-duty, long-lasting pan conveyors makes us the ideal partner for facilities hoping to improve productivity and operational efficiency.

Want to Learn More About Our Pan Conveyors?

If you’re ready to experience the benefits our pan conveyors can provide for your cement or power generation facility, Materials Handling Equipment is ready to help. Our custom-designed conveyors are built to last and deliver unmatched performance in even the toughest environments. Contact us today to learn how our pan conveyors can elevate your operations.

Exploring the Future of Conveyor Technology: Trends to Watch in 2025

An MHE conveyor enveloped in iceInnovation drives progress in every industry, and the world of conveyor technology is no exception. As businesses strive to maximize efficiency and productivity, advancements in conveyor systems are becoming essential. Beyond increasing profits, modernizing conveyors supports sustainability by reducing energy consumption and waste. In 2025, emerging conveyor technology trends promise to revolutionize the way industries handle bulk materials.

Key Conveyor Technology Trends for 2025

The future of conveyors will focus heavily on efficiency, automation, and adaptability. Here are four trends shaping the landscape:

  • Advanced automation and AI – Conveyor systems are increasingly integrating robotics and artificial intelligence, enabling faster, more accurate material handling while minimizing manual labor.
  • Modular design – Modular systems allow for easy reconfiguration and scalability, providing industrial plants with flexible, cost-effective solutions.
  • Smart sensors for monitoring – Sensors are transforming conveyor operations by enabling real-time monitoring of performance, reducing downtime, and improving maintenance planning.
  • Energy efficiency – Innovative conveyor solutions that reduce power consumption will play a critical role in creating sustainable, smart material handling systems.

Innovative Conveyor Solutions From MHE

Materials Handling Equipment has a legacy of producing heavy-duty conveyors that lead the industry in durability and customization. Having helped establish the Conveyor Equipment Manufacturer’s Association (CEMA) standards, MHE continually delivers forward-thinking solutions. From drag conveyors to pan conveyors, MHE’s products combine rugged designs with innovative technology, meeting the demands of modern facilities.

Drive Your Operations Forward

Stay ahead of the competition with custom conveyor solutions from Materials Handling Equipment. Contact us today to explore how our innovative systems can meet your needs and help you embrace the future of conveyors.

 

Comparing Continuous & Centrifugal Bucket Elevators

Close-up of a bucket from MHEMany industrial operations rely on bucket elevators to handle bulk materials efficiently. From moving materials vertically to transporting them across production lines, these systems are essential in industries like agriculture, mining, and manufacturing. However, choosing the right bucket elevator depends on your specific operational needs. Two common types are continuous and centrifugal bucket elevators, each offering unique advantages.

How Bucket Elevators Operate

Bucket elevators consist of a series of buckets attached to a belt or chain, which move material vertically through a conveyor system. They’re commonly used to handle bulk materials such as grains, minerals, and aggregates. The design allows for smooth and reliable material handling, even in demanding conditions.

Continuous vs. Centrifugal Bucket Elevators

Continuous bucket elevators are designed for handling delicate or abrasive materials. Their slow-speed operation minimizes material degradation, making them ideal for transporting fragile goods like seeds or powders. In contrast, centrifugal bucket elevators operate at higher speeds, using centrifugal force to discharge materials quickly. They’re perfect for moving free-flowing materials such as grains or sand in high-capacity operations. Selecting between the two depends on factors like material type, required speed, and handling capacity.

Heavy-Duty Bucket Elevators from MHE

Materials Handling Equipment specializes in designing heavy-duty bucket elevators built to withstand extreme conditions. With customizable options and rugged designs, MHE’s bucket elevators offer unmatched durability and reliability. Whether you need a continuous or centrifugal model, MHE can provide a solution tailored to your plant’s requirements, backed by decades of expertise.

Upgrade Your Operations Today

Ready to enhance your material handling process? Contact Materials Handling Equipment today to learn how our custom bucket elevators can streamline your operations and deliver long-term value.

 

Choosing the Right Waste Conveyor for Hazardous Material Handling

A waste-handling conveyor undergoing installation

If your business regularly deals with hazardous materials, you need a waste conveyor that performs reliably while withstanding the effects of extreme conditions. The right waste conveyor can not only boost efficiency but also provide the safety needed to protect your workers and the environment. Whether your facility handles toxic chemicals, radioactive waste, or other dangerous substances, selecting the best waste conveyor is essential if you want to maintain smooth operations while minimizing risk.

Key Considerations for Selecting a Waste Conveyor

When choosing a waste conveyor to move hazardous materials, you should take several factors into account. First, safety is paramount, so selecting a conveyor with advanced safety features such as emergency shut-offs and containment options is crucial. Additionally, the conveyor should be constructed using materials that are exceptionally durable and resistant to corrosion, chemicals, and heat. Finally, compliance with environmental regulations is vital. A waste conveyor must meet stringent standards to avoid penalties and environmental damage so your business can remain in good standing.

MHE’s Hazardous Waste Conveyors

Materials Handling Equipment (MHE) is a trusted choice for custom waste conveyors specifically designed for handling hazardous materials. MHE conveyors are constructed with heavy-duty, corrosion-resistant materials that stand up to the toughest environments. Our waste conveyors are engineered for safety, with features that reduce the risk of contamination while maintaining operational efficiency. Our decades of experience and commitment to providing custom solutions make us the best choice for businesses needing reliable, compliant waste conveyors.

Contact Materials Handling Equipment

Contact Materials Handling Equipment today to learn more about our custom-designed hazardous waste conveyors and how they can help meet your facility’s unique needs.

 

Why Pan Conveyors Are Ideal for Hot Material Handling

An MHE pan conveyorFor industrial plants that handle high-temperature materials, a reliable, efficient method of transportation is essential for maintaining productivity. Pan conveyors are an excellent choice for these operations, as they offer a durable solution for moving hot materials. Whether your plant handles clinker, ash, or other heated materials, pan conveyors can provide a continuous, dependable system that will keep your production lines running smoothly.

Pan Conveyors & Hot Materials

Pan conveyors are designed to withstand the extreme temperatures often found in industrial applications. They are built with high heat resistance, making them ideal for transporting hot materials without compromising the integrity of the conveyor itself. Their robust design requires minimal maintenance, allowing for extended periods of uninterrupted operation. Additionally, the ability to continuously move materials means fewer delays and increased productivity, reducing the need for frequent manual intervention.

Heavy-Duty Pan Conveyors From Materials Handling Equipment

Materials Handling Equipment (MHE) manufactures custom heavy-duty pan conveyors that are built to last. MHE pan conveyors are designed for reliable, long-term performance in extreme conditions and can be tailored to meet the specific needs of your facility. With features like abrasion-resistant materials and heavy-duty construction, MHE’s pan conveyors are engineered for longevity and reduced downtime, providing reliable performance even in the harshest environments.

Contact Us for a Custom Pan Conveyor

Is it time to upgrade your facility’s material handling capabilities? Contact Materials Handling Equipment today to learn how our custom pan conveyors can improve your plant’s productivity and streamline your operations.

 

Maximizing Durability: Material Choices for Special-Service Conveyors

A special-service conveyor manufactured by MHEIndustrial plants operating in severe conditions need equipment that can handle the harshest environments. Special-service conveyors play a crucial role in these facilities, where durability, reliability, and longevity are paramount. For plants dealing with extreme temperatures, heavy loads, or corrosive materials, custom-engineered conveyors made from wear-resistant materials are vital to maintaining continuous operations. 

The Importance of Material Selection for Special-Service Conveyors 

Heavy-duty conveyors exposed to extreme abrasion, corrosion, and temperatures must be constructed from materials that withstand these demanding conditions. For example, steel alloys with high wear resistance are often necessary to prevent degradation in environments with constant friction or exposure to harsh chemicals. A breakdown in such critical equipment can lead to costly downtime, lost productivity, and expensive repairs. The right material choices can prevent these problems, keeping production lines running smoothly. 

Why MHE is the Best Choice for Special-Service Conveyors 

Materials Handling Equipment (MHE) manufactures special-service conveyors specifically designed for harsh environments. Using wear-resistant alloys and custom engineering, MHE delivers conveyors that are built to last. Our drag conveyors, screw conveyors, apron conveyors, and bucket elevators are crafted to endure the toughest conditions. Many of MHE’s conveyors have been in service for more than 50 years, proving their long-term reliability. This longevity translates to fewer interruptions, less maintenance, and reduced operating costs over time, making MHE the premier choice for heavy-duty, special-service conveyors. 

Upgrade to Long-Lasting, Durable Conveyors Today 

Contact Materials Handling Equipment today to learn more about our special-service conveyors, which can withstand the most severe conditions and provide lasting performance for your facility. 

How Custom Conveyors Are Driving Sustainability in Heavy Industries

Heavy-duty drag conveyor from MHEManufacturing plants are increasingly seeking ways to improve sustainability and reduce their carbon footprint, and one of the more effective solutions is the use of custom conveyors. By integrating eco-friendly conveyors into their operations, manufacturers can optimize material handling processes, minimize energy consumption, and enhance overall efficiency. Custom conveyors, designed to meet the specific needs of a facility, can play a vital role in reducing environmental impact while maintaining or increasing production levels. 

Reducing Your Carbon Footprint Using Custom Conveyors 

Industrial conveyors can help manufacturing plants reduce their carbon footprint in several ways. Custom conveyors are designed to maximize energy efficiency by reducing the power needed to move materials. For example, modern belt and chain systems are engineered to minimize friction, which in turn lowers energy consumption. Additionally, custom conveyors can be designed to reduce material waste and optimize transport routes, minimizing the need for excessive equipment. These eco-friendly conveyors help plants achieve sustainability goals without sacrificing productivity. 

Why Materials Handling Equipment Is Your Best Choice for Custom Conveyors 

Materials Handling Equipment (MHE) offers all types of heavy-duty, custom conveyors designed to withstand the toughest industrial conditions. Whether your plant requires drag conveyors, apron conveyors, or bucket elevators, MHE provides durable, reliable solutions tailored to your specific needs. Our focus is on material-handling innovation, and MHE’s custom conveyors are built to last so they can reduce the need for repairs or replacement. This durability not only improves operational efficiency but also supports long-term sustainability. 

Ready to Improve Your Sustainability Efforts? 

Contact Materials Handling Equipment today to learn how our custom conveyors can help your plant achieve its sustainability goals and reduce its carbon footprint.